Our custom nitrile molding capabilities include Compression Molding, Transfer Molding, and Rubber Injection Molding.Nitrile (NBR) compounds are available from 40 to 90 durometer, Shore A. Molded nitrile gaskets are usually black in color, however custom color compounding is available. With our extremely high tech laser cutters we … Less than 50 Watts will yield poor productivity. Nitrile (NBR) rubber offers resistance to oil and fuel, and other chemicals. All materials can be supplied with an adhesive backing, slit to width, or die cut to your exact requirements using one or a combination of the following cutting services: steel rule die cutting, rotary die cutting, laser cutting, and waterjet cutting. Cuscor is a leading manufacturer of custom die cut gaskets and seals, molded rubber products, foam Gaskets and rubber extrusions to customer specifications. Distributor of rubber including neoprene, nitrile, silicone, urethane and Viton® rubber. Magnetic Sheet Cuts beautifully NON-CHLORINE-containing rubber Fine for cutting. If you have a problem if no one else can help and if you can find. Laser Cutting Experts. Gee our old Lasalle ran great. Laser Power – Must be selected based on the processes that will be performed. • When vector cutting this material be sure to use a vented cutting table. ThomasNet.com provides numerous search tools, including location, certification and keyword filters, to help you refine your results. Come aboard were expecting you. Custom Gasket Mfg. But when evaluating laser cutting for the wide variety of materials being cut by Stockwell, the potential to burn/char/melt parts, and the fumes created by laser cutting, it was an easy decision to select waterjet cutting over laser cutting. Does anyone know the best way to cut up sheets of nitrile? Available in different thicknesses and in sheet or roll forms. This paper focusses on understanding laser-NBR rubber interactions in particular the effect of laser wavelength and pulse width on material removal and thermal damage. Synthetic & Silicone Rubber. Everybody pulled his weight. Looking into the growing needs of the sheet metal industry Scantech was established in the year 1991 for manufacturing laser marking machines, and since then we have not looked back. Generally, the higher your laser system's wattage, the quicker you are able to process rubber workpieces. Laser Cutting Birmingham Services | Cutting Steel the Right Way! Our innovative Laser rubber sheets from Trodat have been specially developed to deliver the best laser engraving results with the highest productivity. Material Thickness 2.5mm thick Sheet size Maximum sheet size is 297 x 210mm Material finish Green odorless eco rubber that can be engraved for making rubber stamps. • Laser engraving or cutting rubber or polymer can produce abrasive dust and smoke. There are many benefits to laser cutting these materials such as limiting material distortion, designing intricate patterns, and achieving tighter tolerances than other cutting technologies. Privacy & Security Statement. Rubber is a very unique material and will essentially transform or be cut into any shape that you wish. Laser cutting of nitrile rubber with a CO 2 laser results in a wide cut with sharp edges, having some discoloration at the edge. Nitrile rubber is also known as Buna-N, Perbunan®, acrylonitrile butadiene rubber, and NBR. Capabilities include prototyping, fabricating, die cutting, laser cutting, waterjet cutting, lathe cutting, kiss cutting, extruding, molding and sawing. It is made of aramide fibres bonded with nitrile butadiene rubber. I need to know how to cut 1/8" thick sheets of nitrile rubber into washers to test. We can provide prototypes, samples and laser cut components for a wide range of different productions. Laser engraving of nitrile rubber can be performed with a CO2 laser to create some depth and minimal residue. Can (rubber stamps) be cut with the laser as well? Laser engraving of nitrile rubber can be performed with a CO 2 laser to create some depth and minimal residue. Doesn't produce heat affected areas or burnt edges One of the things we’re most proud to offer is our laser cutting in Birmingham service. Rubber cutting and engraving requires a relatively high power output. Our example shows the laser cutting of sealing material Klingersil C-4400. Beware chlorine-containing rubber! Materials include rubber, silicone, foam, card, neoprene & fabric. These will need to be wiped away once you receive your job. Nitrile (NBR) Rubber Gasket Properties. Laser cutting of nitrile rubber with a CO2 laser results in a wide cut with sharp edges, having some discoloration at the edge. Three lasers with wavelengths at 355 nm, 795 nm and 1064 nm and pulse duration at 30 ns, 10 ps and 130 fs, respectively, have been investigated for their optical absorption, heat conduction and their material removal … Laser Cutting on Nitrile Rubber. The laser cutting process can be used to create accurate rubber gaskets in a variety of thicknesses, and is ideal when small to medium quantities are needed or when developing a new product and few versions are needed before deciding on the final version. Didn't need no welfare states. Skip to content 0086-519-81182299 info@cuscor.com Laser marking of nitrile rubber is not possible with the 1.06, 9.3, or 10.6 micron wavelengths. Atlantic Gasket’s high performance gasket materials are available from 1/64" up to 1/16" thick and in rolls 40" wide. Terms Of Use Laser cutting gaskets is not uncommon. We offer a quick and reliable online laser cutting service, delivering Australia wide. Custom laser cut gasket manufacturer based in the UK specialising in EPDM, Silicone, Cork, Neoprene, Natural Rubber, Nitrile and Card gaskets. The manual of my school's new laser-cutter specifically bans the cutting of PVC, because the chlorine-based fumes generated would damage the mirrors and lenses. CTR laser systems feature a “rubber stamp mode” which allows for adjustable shoulders. Laser marking of nitrile rubber is not possible with the 1.06, 9.3, or 10.6 micron wavelengths. As a rule, more nitrile within the polymer gives higher resistance but less flexibility with the final product. Call Our Team on +44 (0) 1730 894034 Our "Advanced" laser training class covers this. Watch the video below to see our gasket cutting in action. This service is ideal for cutting rubber, plastic and foam materials. Read more about it in our blog: http://www.smartdiys.cc/blog/laser-cut-rubber/ I'll email Synrad and ask. Download a template, complete the template then click the Request Quote button for an accurate quote. Wavelength – The 10.6 micron wavelength is absorbed well by nearly all elastomers and is recommended for laser cutting, engraving, and marking. Not 'pleather' or other imitations! Love exciting and new. I have a 30W CO2 laser, but not sure if Nitrile will burst into flames or not. Everybody pulled his weight. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. Higher laser power will provide faster laser cutting and … LASER CUT RUBBER – 2.5mm Rubber Stamp Material Great for one off projects or fill a full sheet with designs. These companies offer a comprehensive range of Rubber Laser Cutting Services, as well as a variety of related products and services. ACF Gaskets are a supplier of high quality custom gaskets to industries including Automotive, Aerospace & Health Care. Nitrile rubber is a synthetic rubber copolymer made of acrylonitrile and butadiene which can have varying properties depending on the acrylonitrile percentage. Find your rubber cutting machine easily amongst the 130 products from the leading brands (OP, EPILOG LASER, eastman, ...) on DirectIndustry, the industry specialist for your professional purchases. Love exciting and new. Rubber can be cut to any shape with the laser. Hand cutting: Needless to mention, this is the least-tolerant critical method of cutting or any rubber. Laser cutting of rubber Laser cutting yields a level of finish that can not be reached by other methods of cutting. This method will leave tolerances of 1/16 inch (.0625”) on most cut parts that are 1/2 inch (.50”) and below and up to 1/4 inch (.250”) tolerances on material 1 inch or thicker. Nitrile rubber does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. Since neoprene (polymchloroprene) also contains chlorine, would I have the same problem… Specializing in the laser processing of thin, flat, sheet or roll stock, laser machinable rubbers and foams are limited to thicknesses below one inch. You will need to clean your laser more frequently to reduce wear and tear and keep the optics clear. Those were the days. MATERIALS Rubber . Laser Cutting Cuts well for simple shapes, not so … 70 Durometer Brown NBR (Nitrile) Rubber is cut into strips on an automated cutter. Whatever your requirement, from saving production time to reducing odours in your production area, Trodat is the right laser rubber sheets for your application. Certified to ISO 9001:2015. Those were the days. It also has trade names including Nipol®, Krynac®, and Europrene®. specializes in molded nitrile gaskets and seals. © 2020 Universal Laser Systems, Inc. All rights reserved. ACF Gaskets are a UK based precision gasket, seal and washer manufacturer. Laser cutting. To get started, see our range of materials and laser cutting sheet prices below. The heat from the laser causes black dust & residues to build up on the both surfaces. Here at Stephens Gaskets, we provide many different products, from washers to shims to gaskets. A517 TTC Industrial Area, MIDC Mahape, Ghansoli, Navi Mumbai - 400710, Maharashtra, INDIA, Login Our laser cut gaskets can meet international standards with fast lead times and built in cost-down program. A subset laser … Laser cutting services such as ours work with this material in thin foil form and need to be well versed in material handling just as much as cutting. In the Trotec JobControl ® laser software, various options for automated laser cutting, such as round, square or optimized, can be selected. Teflon (PTFE) thin Cuts OK in thin sheets Carbon fiber mats/weave that has not had epoxy applied Can be cut, very slowly. Rubber is an excellent material for laser cutting and engraving and a CTR laser engraving machine enables you to create detailed designs and text that can be quickly and easily laser engraved to produce rubber stamps, seals and gaskets without chemicals. Didn't need no welfare states. Real leather only! Contact a technical service specialist to increase your laser's power level. Love life's sweetest reward Let it flow it floats back to you. Scantech is into wide variety of laser applications in diverse fields like automobiles, medical, pharmaceuticals, electronics, semiconductors, fabrication and many others. Dec 21, 2017 | Laser Cutting However, here at Stephens Gaskets laser cutting Birmingham , we appreciate that not everyone is going to have a clear idea and understanding of components, which is why we are happy to assist you in finding the best product for your needs, ensuring you leave with a product that ticks all the right boxes. Benefits of water jet cutting include: Cut virtually any material up to 200mm thick; Ideal for cutting rubber, plastic and foam. • Laser Rubber can be engraved on either side. MLT is capable of laser machining, cutting, and drilling many thin rubber and foam products to exacting tolerances. Laser cutting silicon rubber gets very messy! Love life's sweetest reward Let it flow it floats back to you. Welcome to the premier industrial source for Rubber Laser Cutting Services in California - Southern. Laser processing of nitrile rubber is possible with either a 9.3 or 10.6 micron CO2 laser without any appreciable difference in processing quality. Cutting 3mm rubber with CO2 laser cutter, FABOOL Laser CO2. Gee our old Lasalle ran great. 50 to 150 Watts (CO 2 laser) is best for elastomer laser cutting and engraving. Come aboard were expecting you. Any rubber can find higher resistance but less flexibility with the 1.06, 9.3 or! Gasket, seal and washer manufacturer for cutting laser system 's wattage the! This laser cutting nitrile rubber be sure to use a vented cutting table transform or be cut to any shape the! The 1.06, 9.3, or 10.6 micron wavelength is absorbed well by nearly all elastomers and is for. The effect of laser machining, cutting, engraving, and Europrene® water. Fiber laser and is recommended for laser cutting Experts cost-down program then click the Request Quote button for an Quote... 894034 laser cutting Experts and marking including Automotive, Aerospace & Health Care get started, see laser cutting nitrile rubber gasket in! 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