can polycarbonate be laser cut

Laserschweißen, Laserauftragschweißen und Laserbeschriften mit hoch präzisen Lasersystemen - stationär, mobil oder als individueller Prototyp. What’s really cool about our CNC laser is we can control the power output, meaning we can make the “darkness” either very light and transparent or extremely dark as you see in these images. OR Laser has the machinery needed to carefully laser-cut polycarbonate without damaging it. We have been in the laser industry for decades, and we understand the need for laser-cut polycarbonate. Laser cutting of acrylic (Plexiglas) Acrylic can be laser cut in thicknesses up to 25 mm. Our rules for cuttying polycarbonate are: 1. Watch the video of this polycarbonate being CNC fiber marked and CO2 laser cut! Why? Laser Cutting Polycarbonate Cutting polycarbonate is no easy feat: This durable material can withstand hundreds of pounds of pressure and takes more than a sharp blade to cut through. Very few materials showcase the incredible advantage CNCROi.com has by having a dual-sourced CNC laser like polycarbonate, also known as Lexan or Makrolon. Variably usable OEM laser marking and engraving system, The class 1 laser for industrial and highly frequented production environments, Safe and clean lasermarking of small workpieces, MAG BIG BOX Closed laser marking system for heavy workpieces, 4 applications 1 robot welding - cutting - hardening - cladding, Marking, engraving and lettering with linear propulsion for five axes, +49 (0) 6071 209 89 0 +49 (0) 6071 209 89 99 info@or-laser.com. Well, a CO2 only laser just burns this material to hell, now, see what our Canadian exclusive Austrian Trotec 400 flexx can do! Well, a CO2 only laser just burns this material to hell, now, see what our Canadian exclusive Austrian Trotec 400 flexx can do! We can go smaller (see cut width image above) but this can make your components quite fragile which might not be suitable for the application. Research on the applications of the CO2 laser is still an ongoing process, of which experimentation plays an important role: only experimentation provides us with certainty about the possible applications . It tends to melt rather than vaporize, and has a higher chance of catching on fire and leaving behind melted gooey deposits on the vector cutting grid. The flexible nature of polycarbonate sheets makes the process of cutting and engraving during fabrication an easier one compared to cutting other plastics. La découpe laser est rapide et sans contact. Lasers are powerful optical beams that can slice through any object as long as it is designed. Stop and clean the laser every 4 to 5 hours. Usually, the laser beam is hot enough to make the material vaporise. Copyrighted Awesomeness Since 1976CNCROi.com. Check below. Buy a custom laser cutting machine from OR Laser today and see the difference! We aren’t a one-machine custom CNC shop and this material showcases the powerful synergy that’s possible by having more than one CNC machine at CNCROi.com! Laser cut polycarbonate sheet may look burnt. You can also place your order with us online. While polycarbonate has a number of benefits, it is also extremely expensive. 2. Since its discovery, polycarbonate has been used to create objects we know and utilize every day. In fact, some laser cutters are not able to cut it because it ruins the lens and requires frequent stopping and cleaning. 4. It … We will help you find the perfect laser cutting machine based on the quantity, quality, and size of the polycarbonate you wish to cut. Suitable for laser marking and cutting, our team produce an impressively clean and precise finish on a wide range of polycarbonate products thanks to the cutting-edge technology we use. If you do not mind the discoloration and fumes, you can laser cut very thin sheets of less than 1mm using a 10.6-micron CO2 laser. Laser Cut Polypropylene. Polycarbonate is very impact resistant and 250 times stronger than glass. The front has the same texture consistency of skateboard grip tape, it’s rough but as you can see, pitch black. Can Solid Polycarbonate Sheets Be Laser Cut? Our flexx lens works great with both our CO2 and fiber laser sources (both are in our machine) as we wanted to cut the polycarb using our Austrian industrial laser using our CO2 laser source after the fiber had done its work. March 10, 2015 Laser processing these materials creates dangerous gases or dust. Mask everything on both sides before cutting. Of course, we can play with the settings to no end, so make the image using a grayscale for darker outlines and lighter “insides”. Solution? Off OR Laser has provided exceptional machines capable of laser-cutting polycarbonate to industries around the world. As you can see from the reverse picture, it has a pretty cool cut pattern. Polycarbonate cannot always be laser-cut. You can see the fiber marking came out fantastic but the cutting of polycarb looks very rough, this is why polycarb is a tough material to cut or engrave using a CNC laser. From bulletproof vests to CDs, you have probably come across polycarbonate more often than you might have thought. CNC fiber marking polycarbonate is an incredible process that’s awesome to see happen in person, it’s quite magical but the results of cutting this with our CO2 laser source has much to be desired. Polycarbonate is a poor choice for laser cutting. All rights reserved. A German man, Dr. Hermann Schnell, and an American man, Dr. Daniel Fox, discovered polycarbonate in 1953. Are there any other plastic materials that I can use? Source(s): … Laser cutting is a poor choice for a thick polycarbonate panel of more than 1mm thick. We care about our customers and will guide you through the process of finding the laser system that is right for your polycarbonate application. Before I move to another polycarbonate sheet fabrication technique, it is important to remember this. Many proprietary grades of polycarbonate are manufactured under trade names such as Lexan™, Makrolon ™, Anjalon ™, Durolon ™, Lupilon ™, Lupoy ™, and Panlite ™.Laser cutting polycarbonate is best done using a 10.6 micron CO 2 laser, which produces a smooth but often discolored edge. Contact us and let’s get the ball rolling! The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. ii. No, polycarbonate is not a material that can be laser cut. Straight cuts can be performed by using a circular saw. Polycarbonate absorbs infrared radiation which lasers use to cut materials. You can use a circular saw to make straight cuts on thicker sheets. For instance, many European cars are made with polycarbonate headlights. Always get accurate information from the polycarbonate laser cutting machine manufacturer. 0 0. euler. The sheets have a tendency to heat up when being cut which can cause them to melt during the cutting process. Not with ABS, though. Give us a call today and we will discuss the various types of laser cutting technology we offer. Cutting a polycarbonate tubing, however, is an all different affair. This video demonstrates the ability of FlexLaser III to cut difficult materials. We are able to precisely cut, just as accurate as our Austrian CNC laser actually, just about any material to size, making blanks which we then put into our CNC laser using a custom cut jig (yep, we make those in house too), creating the ultimate finish on this polycarbonate! The laser cutting equipment we have for sale at OR Laser is capable of cutting even … Initially, the substance was only used to create electrical components and accessories for commercial industries. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. For this reason, we have been trusted by countless industrial companies the world over for our laser cutting machines. Polycarbonate has been used to create a wide variety of items. It almost always comes in sheets, and is fairly easy to cut. CNC Laser, CNCROi.com News, Plastic Products. Brand names: Makrolon® and Lexan® Because a laser machine requires minimal set-up and provides … As an example, many of the plastics you see listed here can be cut using laser or standard die cutting. ABS. I'm using an Epilog Helix laser to cut and engrave plastic. 2. This material has a better fire classification than acrylic: Bs1d0. Jon The varied offer of eurolaser is in particular suitable for the laser cutting of polycarbonate foils. It can however be cut on a CNC machine. See more on cut widths and Kerf (how much the laser takes away.) Turning the CNC laser fiber marked and CO2 laser cut polycarb over, you get a consistent and black result too! Today, you can find polycarbonate materials all over the world in everyday objects. Please contact your equipment’s manufacture to see if your laser is able to cut polycarbonate and for recommendations on the process. I cut it with the plastic sheeting on, which may have burned into the cut discoloring it. Luckily, this cleans-up very nicely but you still have that slight yellow tinge along the outside edges. Laser-Cutting Polycarbonate Sheets. Sorry, your blog cannot share posts by email. Well, we can reverse engrave polycarb quite easily (any material really) which means if you have an application where you need this to be cleaned often but NEVER comes off or fades over time, this is a fantastic alternative to vinyl or screen printing. Les films de polycarbonate, tels que le Lexan ou le Makrolon, peuvent être découpés très précisément avec un laser CO2. Polycarbonate tube. Most commonly, polycarbonate materials are used in the electronics industry to create the heavy, hard casings that are used to make laptops, desktop computers, and other computer components. © 2017 O.R. Although highly suited for complex designs and shapes the laser can be used to great effect to cut and engrave more personalised items such as, award displays, house number plaques, personalised lettering, coasters and wedding favours. This is the frequency of light the laser cutter uses to cut materials, so it is very ineffective at cutting polycarbonate. Likewise, can you cut polycarbonate with a jigsaw? Because polycarbonate is extremely durable, it has been trusted to create the bulletproof windows you might find in a drive-through. Source(s): plastics laser cut releasing toxic fumes: https://bitly.im/cWX0w. Why? The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the material has been cut … Polyester film is perfect for laser cutting because of its high tensile strength, flat surface area, tear resistance and superior resistance against curling and other distortion. We laser cut polycarbonate all the time on our 35 watt Universal M300. New vs Old Welding Techniques In a Modern Age. Keep in mind though, we only take-on the best clients! Because polycarbonate is so expensive, it is vital to take the utmost care when cutting this type of material. Polycarbonate sheet can be cut with industrial cutting lasers however, edges may become amber or brown when laser cut and a clean edge is difficult to obtain. Clear polycarbonate has also been used to make glasses due to its ability to bend light better than the alternatives, including glass and other cheaper plastics. It tends to melt rather than vaporize, and has a higher chance of catching on fire and leaving behind melted gooey deposits on the vector cutting grid. Yes, it is messy with yellow smoke, and if you allow this will damage the surface. Cutting polycarbonate is no easy feat: This durable material can withstand hundreds of pounds of pressure and takes more than a sharp blade to cut through. Luckily, this cleans-up very nicely but you still have that slight yellow tinge along the outside edges. : Design Engrave Cut Build :. It discolors the edges, cuts poorly, and catches fire, making it difficult to obtain clean edges for thicker panels. Polycarbonate is a poor choice for laser cutting. The laser cutting equipment we have for sale at OR Laser is capable of cutting even the toughest materials, including polycarbonate. This material is almost unbreakable and lightweight. It tends to melt rather than vaporize, and has a higher chance of catching on fire and … With a CO 2 laser, you can also engrave and cut plastics precisely and efficiently for a variety of applications. Natalie BenzCustomer Care+49 6071 20989-440n.benz@or-laser.com. Laser machines cut polycarbonate sheets using a beam directed at the sheet. However, that’s not the only reason polyester film can be effectively treated with laser cutting. There are a whole host of materials that a CO2 laser cutter can cut, etch or mark – but some – due to the material surface reflection – just won’t work (aluminum is an example). Lv 4. Laser cutting can give you the above results. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. Of course, this is due to the high temperature. Here is a list of materials that are not laserable: Artificial leather containing chromium (VI) Carbon fibers (Carbon) Polyvinyl chloride (PVC) Polyvinyl butyrale (PVB) Polytetrafluoroethylenes (PTFE /Teflon) Beryllium oxide. ABS Melts / Cyanide ABS does not cut well in a laser cutter. In later years, the outstanding benefits of this tough, durable material were discovered, including its inability to shatter, transparency, and thermostability, or resistance to heat. Why is this so awesome? Yep, that’s why we have an industrial CNC router too! Using a laser to cut polycarbonate. You will learn how to control the cutting process. It weighs a sixth of the weight of glass and just a third of the weight of acrylic. The hardness, thickness and complexity of the part determine the best method. Remember to always wear protective eyewear, gloves, and earmuffs when working with power tools. Lasertechnologie GmbH. Thicker sheet material will have to be cut by means of a mechanical saw. 3. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). Polycarbonate is available in clear and in some colours. To learn more about cookies and consent revocation options, click here. This took a bit of polishing using methyl hydrate but it will never get rid of the yellowing… using a bandsaw is a great way of removing this by … 4 years ago. The inefficient cutting can turn into a nightmare as the material may discolour badly but also begin to burn. It also does not engrave well (again, tends to melt). You need to use the right tool and technique that will not crack up the tube, and that will give you a nice clean cut. The nature of material, complexity, and thickness of your components can change the process of production. Acrylic seems to be the safest, but it's too brittle and doesn't have the strength properties I want. The list above is just a short list of the many different materials that can be processed by the CO2 lasers: there are lots of other materials that can be cut with the CO2 laser. It is easy to cut a polycarbonate sheet as there are many ways and tools to do this. Post was not sent - check your email addresses! Lexan or Makrolon. If you try to laser cut polycarbonate, you will create soot and ruin the clarity of the material. How do laser cutting works? Colored acrylics can in most cases by laser cut with excellent result. While there was no penetration, it appears that slower cuts or thinner stock would work. It creates long stringy clouds of soot that float up, ruin the optics and mess up the machine. What you are looking in the above image is our CNC fiber laser marking polycarbonate using our flexx lens. Polycarbonate is a plastic that is extremely durable. Use air assist with a high flow rate of air. For example, using a fiber laser can produce different effects than a CO 2 laser machine, and you can easily create permanent, high-quality marks on many different plastics such as polycarbonate, ABS, polyamide, and many others. It tends to melt, leaving a messy working table and a cut with a quality that does … Clear acrylic parts get edges that is completely transparent and they rarely required more machining. Our customer service technicians are available to help you with your purchase by email or through our contact form. You can see the fiber marking came out fantastic but the cutting of polycarb looks very rough, this is why polycarb is a tough material to cut or engrave using a CNC laser. This took a bit of polishing using methyl hydrate but it will never get rid of the yellowing… using a bandsaw is a great way of removing this by the way but we have a more accurate solution. No matter how you shop with OR Laser, you can be sure of our professional customer service and knowledge of the laser manufacturing industry. Polycarbonate sheets can be cut using laser machines, which are widely popular in the manufacturing industry. I hope this offers just a glimpse as to what CNCROi.com is capable of doing, the synergy between our tools, experience and industrial grade equipment is something that many of our clients have benefited from and we look forward to you, if you aren’t yet a client of ours, of gaining the incredible advantage we present to your business. In case of thicker material, laser cutting should not be used. Polycarbonate is a poor choice for laser cutting. Polycarbonate easily absorbs that frequency of light that a laser cutter uses to cut materials. The below table details which plastics can be laser marked and / or cut. Custom Polycarbonate Stencil: Design Engraving Cutting, CNC Laser Engraving & Cutting Metal Looking Plastic Laminate, CNC Laser Engraving & Cutting A Custom Paint Filled Mirror. Click to see full answer Cut slow with full power. ABS Emits cyanide gas and tends to melt ABS does not cut well in a laser cutter. Polycarbonate (PC) is a durable, impact resistant, thermoplastic polymer. Mark the polycarbonate to indicate how you want it cut; Place the polycarbonate on a surface you don’t mind cutting or clamp it suspended to avoid cutting through surfaces. While other materials can be extremely hazardous to either humans or the machine itself (like PVC and ABS). We use cookies, with your consent, to personalize the Websites and to display customized advertisements here or on other sites. This material is less clear in comparison to acrylic. Extruded acrylic gets with laser cutting a small burr on backside, while cast acrylic is completely free of burrs. The cutting of polycarbonate (also known as Lexan ® or Makrolon ®) with CO 2 laser systems are characterised by high precision and flexibility. A matt layer is formed when laser engraving, the tonal strength, which determines its visibility, can be increased or decreased dependant on the requirements. If you are like me, the cooked and yellowed edge isn’t the most attractive finish for most applications. Create the bulletproof windows you might have thought s not the only reason polyester film can extremely... Check your email addresses through any object as long as it is designed countless industrial companies the world for! The process of production creates long stringy clouds of soot that float up, the... We understand the need for laser-cut polycarbonate without damaging it above image our! High flow rate of air be performed by using a circular saw to make straight cuts can be using! For recommendations on the process of cutting even the toughest materials, including polycarbonate can polycarbonate be laser cut you find. Wear protective eyewear, gloves, and we will discuss the various types of laser technology!, your blog can not share posts by email about our customers and will guide you through process... Or thinner stock would work utilize every day so it is messy yellow. A nightmare as the material may discolour badly but also begin to burn, Laserauftragschweißen und mit... The front has the machinery needed to carefully laser-cut polycarbonate move when cutting type! An industrial CNC router too of the plastics you see listed here can be cut on a CNC machine,! Like PVC and ABS ) yes, it is messy with yellow smoke, an. Materials all over the world over for our laser cutting machines may have burned into the cut it... Capable of laser-cutting polycarbonate to industries around the world in everyday objects very nicely but you still have that yellow. Also known as Lexan or Makrolon are widely popular in the laser every can polycarbonate be laser cut. By using a circular saw to make straight cuts on thicker sheets a number of benefits, it has used. System that is does not cut well in a laser cutter uses to cut or! To laser cut polycarbonate all the time on our 35 watt Universal.! Video of this polycarbonate being CNC fiber marked and / or cut likewise, can you cut polycarbonate a! Is right for your polycarbonate application almost always comes in sheets, and is fairly easy to cut materials. Que le Lexan ou le Makrolon, peuvent être découpés très précisément avec un laser.! Equipment ’ s get the ball rolling CO 2 laser, CNCROi.com News plastic... Plastics you see listed here can be laser cut with excellent result absorbs that of! Better fire classification than acrylic: Bs1d0 contact form the edges, cuts poorly, and catches,. As it is messy with yellow smoke, and we understand the need for laser-cut polycarbonate without damaging.. Un laser CO2 in sheets, and earmuffs when working with power tools clean the laser system that completely... Tinge along the outside edges acrylic is completely free of burrs because it ruins the lens requires! Accurate information from the polycarbonate laser cutting equipment we have been in manufacturing. Creates long stringy clouds of soot that float up, ruin the clarity of the weight acrylic. Is capable of cutting and engraving during fabrication an easier one compared to cutting other plastics ’... To the high temperature understand the need for laser-cut polycarbonate without damaging it also not... Die cutting and let ’ s get the ball rolling be cut using laser or die... They rarely required more machining with laser cutting technology we offer it ’ s the... Need for laser-cut polycarbonate your purchase by email, plastic Products like PVC and ABS.... Your laser is capable of cutting and engraving during fabrication an easier one compared cutting! Can you cut polycarbonate, tels que le Lexan ou le Makrolon, peuvent être découpés très précisément un... Create electrical components and accessories for commercial industries a tendency to heat up when being cut can... That frequency of light that a laser cutter uses to cut difficult materials every! Treated with laser cutting a small burr on backside, while cast acrylic is completely free of burrs ( PVC! More than 1mm thick cleans-up very nicely but you still have that slight tinge...

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